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          PRODUCTS
          HOME>PRODUCTS>CT88KA CNC Conversion of Steam Die Forging Hammer

          PRODUCT

          TECHNOLOGY

          APPLICATION

          VIDEO

          DOCUMENTS


          Description:
          Its appearance is same as CT88K PLC fully hydraulic die forging hammer.

          Its driving system is fully hydraulic driving system designed and made by CFM, fixed on columns with elasticity anti-vibration cushion block. This system uses advanced taper valve control technology, combine cylinder transit technology, double anti-leakage and hydraulic integrating technology, simple system structure. And Key hydraulic components and seals are imported.


          Its striking system use separated hammer body structure, using old pneumatic hammer columns and anvil to modify, and columns are connected to anvil by bolts.

          Its guiding is using the steel X-shape guide rails fixed on the columns by bolts. Extending line of contacting surface of guide rails and ram crosses on the ram center, which cannot effect guide clearance due to heating, and clearance between ram and guide rails can be adjusted to be small to assure die matching. Radial X-shape wide guide structure make sure ram guiding clearance will be not changed due to heating.


          And this guide rails lubrication is automatic and exclusive, whose lubrication oil volume can be preset by operator according to machine requirement, and its level can be monitored. Once there is problem on lubrication system or level too lower, there will be alarm on touch screen and this system buzzer with alarm.


          Conversion of existing steam (air) the die forging hammer with fully hydraulic driving system is with very obvious economic effect and much cheaper than a new fully hydraulic die forging hammer. If the pump house was not considered, the hydra-pneumatic hammer may be cheaper than the fully hydraulic hammer. But in fact if the pump house and the piping system should be calculated together, the steam die hammer conversion will almost be equal. If maintaining cost is considered again, the pneumatic die hammer numerical control transformation l cost will be lower.


          Striking program is easy to input, no need skilled computer engineer, and even semi-skilled worker is OK. When hammer working, control system can check oil temperature, pressure, cleanness and position and then numerical display. Once problem, the malfunction alarm light will be on and the malfunction position and character will be on touch screen.


          Main advantages:
          1) High efficiency
          2) Energy-saving
          3) high accuracy
          4) Low noise
          5) Lower vibration
          6) Reliable quality
          7) Low running cost
          8) Wide application
          9) Ease maintenance and operation



          Main features:
          01) Program control, numerical input, simple operate;
          02) High integrated hydraulic control system, accumulator fixed directly on main valve block without any pipe connecting, improve hydraulic system efficiency and easy for maintenance
          03) Advanced taper valve control, fast response, good sealing and not easy to inner leakage;
          04) High response speed and high reliable redundancy design;
          05) Hydraulic driving system and power system assembled on top separately, no hydraulic pump station on floor;
          06) Touch screen man-machine interface and automatic malfunction diagnosis and alarm, easy for machine operation and maintenance;
          07) Safety design for inner accumulator and pipeline assembly;
          08) Swaying combine oil cylinder and thin piston rod flexible design;
          09) High and low pressure double anti-leakage design;
          10) Long ram structure can improve working accuracy;
          11) Striking energy and steps can be preset at will, no surplus striking energy can reduce striking noise and improve die life;
          12) Slow up and down in the case of releasing hydraulic system pressure to make die changing safety;
          13) Ram buffer is inner hydraulic buffer, to make sure safety and effective;


          Optional machines:
          Special designed die automatic lubrication, blank convey system, ejector and scale removing system are for customer to choose. They can be linked to hammer through program to realize die lubrication locating, timing, quantifying control, to improve its productivity and reduce labor intensity.

          Main technical parameter:

          item

          unit

          CT88KA-

          25

          CT88KA-

          50

          CT88KA-

          80

          CT88KA-

          125

          CT88KA-

          200

          CT88KA-

          250

          CT88KA-

          320

          CT88KA-

          400

          CT88KA-

          450

          Striking energy

          KJ

          25

          50

          80

          125

          200

          250

          320

          400

          450

          Max. Striking

          frequency

          Min-1

          90

          80

          70

          60

          55

          50

          45

          40

          40

          Ram weight

          Kg

          1750

          3400

          5100

          8000

          10500

          11500

          13000

          16000

          18000

          Dropping weight

          Kg

          2100

          4100

          6100

          9500

          12500

          15000

          17000

          20000

          22000

          Main motor

          power

          Kw

          55

          2X55

          2X90

          4X55

          4X90

          4X90

          4X110

          4X132

          4X132







          1.Brochure Download as PDF

          No.88 Shanghu Road, Chengdong Town, Haian, Jiangsu, P.R.China
          Tel.: 0086-513-88368808 | Fax.:0086-513-88369186 | email:cfm@cfmjs.cn

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